The Importance of Material Selection in Sheet Metal Fabrication

Are you considering a project that involves sheet metal fabrication materials? The fabrication process is more complex than many people believe.

There are several steps involved including folding, cutting, bending, embossing, die forming, and more. In many instances, the different steps are performed by different machines. The machines selected should not only be compatible with the metal but also may require calibration or other preparation steps to ensure accurate results. Your choice of material will therefore play a vital role in the fabrication process.

Below, we discuss material selection and provide tips to help you make informed decisions for your projects.

Why Choosing the Right Sheet Fabrication Materials is Important

Your choice of metal will have a big impact on various aspects of the fabrication process.

• Economy – The type of metal chosen for the fabrication will have a big impact on the operational economics of the process. You can save upfront costs by choosing an affordable material. Choosing the right material for the process will help you avoid errors in the production process and therefore save money.
• Performance – Your material choice will have an impact on the performance of the final product. The right choice will enhance the product’s performance and lifecycle.

It is a good idea to discuss a selection of sheet metal material for fabrication with the fabrication company. They will assess your needs and the availability of equipment to determine the best option. The team at FM Sheet Metal provides consultation services to help you get started.

Factors to Consider in Material Selection

• Durability

It is important to consider the durability of the material as this will influence the lifespan of the product. Different materials will experience wear and tear at different rates and to varying degrees. For example, stainless steel is highly durable. It can withstand exposure to harsh conditions including chemicals and heat.

• Weight

The weight of the material is critical in determining whether it will be suitable for the application of the product. For example, aluminum sheet metal, which is very light, is often used in the aerospace industry.

• Resistance to corrosion

This influences how well the material will do when exposed to moisture, chemicals, or salt. It will influence the application of the material and the life cycle of the final product. For example, galvanized sheet metal is used in constructing structures as it can withstand corrosion although it is exposed to the elements of the weather.

• Aesthetic quality

This is just as important as a function for products that will be exposed or placed prominently. Polished stainless steel for example is often used for metal products that require that sleek look while ensuring that they are resistant to corrosion.

• Cost efficiency

It is important to find a balance between the performance and cost of the materials. For example, cold-rolled steel is often selected for projects that require performance without breaking the bank.

Common Choices for Sheet Metal Fabrication

Aluminum

This metal is light, corrosion-resistant, and strong. These characteristics make it a great choice for applications such as in the marine industry, aerospace industry, transportation, and construction of outdoor enclosures.

Stainless steel

This material is durable, heat-resistant, and corrosion-resistant. It is often chosen for industrial applications as well as for applications where durability and hygiene are a high priority e.g. medical devices and food processing equipment.

Copper

This is a powerful conductor and is incredibly malleable. It is used in electrical systems.

Cold-rolled steel

This material is strong and has a smooth surface. It is often used for fabrication of items where a detailed finish is required such as in automotive components.

Material selection is a vital part of the fabrication process. If you’re considering a fabrication project, contact FM Sheet Metal. We’d be glad to guide you through the selection process and set you on the path to achieving exceptional results with your final product.